PROCESS SELECTION GUIDE

Notching, Flanging, Folding, and Slotting Are Different Operations

Define the return design and required automatic operations before comparing machines. Similar-looking letters can require different material preparation and tooling.

Reviewed July 19, 2026

BUYER DECISION SUMMARY

Why must buyers separate notching, flanging, folding, and slotting?

These operations change different parts of the return and therefore point to different machine mechanisms. Tooth notching removes controlled sections so a wide flat-aluminum return can follow corners. Flanging or edge folding forms an edge before the return is bent. Slotting prepares a bend location, while punching creates a different feature and must not be treated as the same process. A machine should be shortlisted only when every required automatic operation is documented for the chosen material route. The definitions and linked product pages provide a defensible starting comparison; they do not establish tooling geometry or final process approval. Before purchase, specify the return design, material and thickness, dimensions, smallest radius, production file, which operations must be automatic, tooling and utilities, included equipment, and the observable result that will be used for acceptance.

PROCESS DEFINITIONS

What Each Operation Changes

Use these definitions to describe the production job. The quotation still confirms material, dimensions, tooling, machine configuration, and acceptance method.

Tooth Notching

Tooth notching removes controlled sections so a wide flat-aluminum return can follow corners and curves. NF220 is the focused automatic route.

Review NF220

Flanging or Edge Folding

Flanging forms an edge before bending. Confirm edge geometry, material thickness, return height, and whether this operation must be automatic.

Review Notching & Folding

Slotting

Slotting prepares material at bend locations. The mechanism depends on flat metal, aluminum profile, folding coil, or channelume input.

Compare Material Routes

Automatic Punching

Automatic punching is documented for the FM route. Define the feature, material, thickness, and position before configuration review.

Review FM130 / FM220

Profile and Frame Forming

Profile forming depends on cross-section, wall thickness, processing height, required arc, and one- or two-direction forming.

Review PF60 / PF80

Trimless (Rimless) Returns

Trimless letters use a compact flat-aluminum route. Compare TR1 and TR2 and submit the return design for confirmation.

Review TR1 / TR2

PROCESS FAQ

Clarify the Operation Before the Model

Are notching and slotting the same process?

No. They describe different material-preparation actions. Use the return construction and production file to confirm the required operation and tooling.

Does every machine include automatic edge folding?

No. Automatic edge folding is specialized. NF220 is the focused route documented for automatic tooth notching and edge folding.

What should I send for profile or frame work?

Send the finished shape, cross-section, material, wall thickness, processing height, required arc, and forming direction.

Turn Required Operations into a Machine Shortlist

Send the return style, material, working dimensions, smallest radius, required automatic operations, and a representative DXF.